Size Adjustable Garage Door Skin Panel Cold Roll Forming Machine for Different Door Panel Profile Size
Summary of Door Panel Roll Former
1). This door panel roll forming machine adopts galvanized coil production material to form door panel through 5 Ton hydraulic de-coiler, embossing guide feeding, hydraulic pressing, main roll forming part, Hydraulic shear and folding composite mold, hydraulic station, PLC control system and Non-power type support tables.
2) The whole machine adopt PLC control, AC speed control by frequency inverter technology, to realize continuous auto production, which is the best desired machinery in steel structure and metal cold roll forming machinery industry.
3) Forming Speed: about 15 m/min ( not excluding punching & cutting time);
Main Technical Specifications
1). 5 Ton Hydraulic Uncoiler Machine frame: welding structure with shot lastingtreatment Description: Put the coil to the mandrel, the hydraulic cylinder will tighten the coil. Start the machine, the motor will drive the mandrel at first, then the steel sheet will be released to the leveling Electric releasing coil, hydraulic expanding, tension Weight capacity: 5 Ton I.D: 460-530mm Motor Power: 4.0KW Hydraulic System Power: 3.0KW
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2). Embossing Feeder - Embossing Pattern: Customized as sample provided by client
- Roller Material: Superior alloy steel,42 CrMov alloy steel solid forging.
- Process of roller: Quenching – Tempering at high temperature – Middle frequency quenching – Surface hardness HRC43-52
- Roller pattern adopt laser sculpture
- Main Motor Power: 5.5KW frequency speed control
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3). Hydraulic Pressing Unit - Pressing type: Hydruallic type
- Pressing mould: 40Cr
- Pressing Die size: according to drawing
- Punching controlled by PLC
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4). Main Door Panel Roll Forming Machine - Forming material thickness: 1.0-2.0mm
- Forming material type: GI or Carbon Steel
- Feeding type: guide feeding
- Machine Frame: high grade steel welded and tempering treatment
- Shaft Material: 40Cr high grade Steel tempering treatment (HB220-260)
- Shaft Diameter: Φ 70mm
- Bearing: HRB bearing ( Top Chinese brand )
- Roller Material: high grade GCr15 steel, and roller surface with hard chrome ≥ 0.05mm
- Forming Station: ≈ 12 stations
- Forming Speed: 0-15m/min, excluding punching / cutting time
- Forming Motor: ≈7.5KW
- Size adjustment: electrical power adjustment
- Forming Stand Type: Welded Wall Plate Frame with Chain Drive
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5). Hydraulic Cutting & Hydraulic Station - Cutting type: Hydraulic Shearing and Flanging Integral Mold
- When Cutting, Machine stop
- Cutting blade material: Cr12Mov, Quench treatment, HRC58-62
- Hydraulic system to supply power for pressing / cutting device
- Hydraulic Station Power: 11KW
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6). PLC Control System - The entire line is controlled by imported PLC, LCD touch screen human-machine interface. People interact with the PLC. Operator by setting the program to run automatically (programmable control) to monitor and control process, to achieve the operator to control the production line and modify the control parameters, and real-time monitoring of equipment status, operating parameters and fault indication. Work piece length digital setting, work piece length adjustable. Real-time monitoring of equipment operating status and fault indication.
- Operation: manual / automatic. It is convenient to maintenance with the manual model and there are emergency stop bottom on it.
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7). Run-out Table - Form: Steel welding structure, no-power exit rack
- Quantity:1 pieces
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Main Components
| 5 Ton Hydraulic Uncoiler | 1 Unit |
| Embossing Feeder | 1 Unit |
| Hydraulic Pressing Device | 1 Unit |
| Main Roll Forming | 1 Unit |
| Hydraulic Cutting | 1 Unit |
| PLC Electrical Control Board | 1 Unit |
| Hydraulic Stations | 1 Unit |
| Support Tables | 1 Unit |
Competitive Advantages
- High Quality
- Reliable
- Durable
- Reasonable Price
- Good after Service
- 1 Year Warranty
- More Than 10 Years Experience
Shipment photos of Machine
Contact of WUXI TECHWELL
