Custom Made Guide Rail Roll Forming Machine For Making Sliding System Devices With Hydraulic Punching

1). 3Ton Manual Decoiler

1. Decoiler Type: Manual type decoiler
2. Weight capacity of decoiler: 3Ton
3. Manual expanding
4. Passive uncoiling
5. I.D: 508mm, 610mm

2). Feeding & Leveling Device

1. Function: It is used to release the head of coil and feed into the forming machine, making the coil straight and flat after decoiling.

3). Guide Rail Roll Forming Machine

1. Material Thickness: 1.5-3.0mm
2. Forming Material Type: Galvanized steel, PPGI
3. Forming Frame Structure: Guiding column + Slide blocks
4. Shaft Diameter: 80mm
5. Material of Shaft: High grade 45# steel with heat treatment
6. Roller Material: High grade GCr15, model steel, all treated by CNC precise machines, HRC50-54
7. Forming Stations: About 16 stations (Depend on final design)
8. Forming Speed: 0-15m/min
9. Forming Motor: 11KW
10. Transmission: Chain drive

4). Punching Device

1. Punching Type: Hydraulic punching
2. Punching Mold Size: According to drawing
3. Hydraulic Power: 5.5KW

5). Cutting Device

1. Cutting Type: Disk saw cutting
2. Cutting Die Material: Cr12Mov
3. Cutting Tolerance: +/-1.5mm

6). PLC Control System

1. Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.
2. Provide good man and machine screen, which can set the batches, plate length, and quantity.
3. Operation type: Touching screen + Button
4. Using encoder to calculate the number and measuring the length
5. Electrical control: PLC frequency control system with touch screen
6. PLC: PANASONIC Brand
7. Encoder: OMRON Brand
8. Size of PLC control board: 700mm (L) x 1000mm (H) x 300mm (W)

7). Run-out Table

1. It is used to support the finished panels
2. Teh table we supply is 2 pieces with length of 2000mm, it can support panels with 10000mm at normal condition
3. The frame of supporter is welded by square-steel
4. Simple non-power table type